Tag Archives: Wood

It Must Be An Interesting Life Being A Black Walnut Tree

A black walnut tree and its friend Fernado It Must Be An Interesting Life Being A Black Walnut Tree

I’m taking a break from hand planing several pieces of black walnut destined to be parts of dulcimers and some other instruments.

The pieces I’m planing comes from two 3/4″ thick quartersawn boards sequentially cut from the same tree. The boards look similar except one has some dark mineral streaks (I love dark mineral streaks in walnut!) and part of a knot near one end.

After sawing the boards into pieces of identical dimensions I noticed the pieces sawn from the board with mineral streaks weighed considerably more than the other. I didn’t put them on a scale but the difference in weight was remarkable.

When I started planing the pieces another dramatic difference  became noticeable; pieces from one board were much easier to plane than the pieces that came from the other.

The pieces from the lighter weight board were easy to plane and I quickly produced a beautiful surface. The heavier pieces proved very difficult to plane and I was getting tear-out regardless of which direction I came from. I had to switch to a high-angle smoothing plane and use a lot of muscle to get a good surface on those pieces.

I don’t expect complete consistency from boards coming from the same tree but I have never had two boards sequentially cut from the same tree be so different.

Every tree tells a story.

 

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There Is No Bad Wood, Only Misunderstood Wood

Most stringed instruments are made of wood that has been quarter sawn.  Quarter sawing is a method of sawing a log that yields boards with vertical grain.

Quarter sawing a log yields boards with vertical grain There Is No Bad Wood, Only Misunderstood Wood

Quartered or vertical grain boards are stronger and more stable than wood sawn off quarter. These are important concerns when making stringed instruments. The soundboards, backs and sides of stringed instruments are very thin. When making dulcimers I regularly work wood down to 2mm or so. Using quarter sawn for the fingerboard helps it stay stiff, straight and stable.

Like any luthier or woodworker I spend a lot of time (and money) finding the best wood I can. “Best” is a relative term here; the best wood for what I do may be very different from what would be best for what someone else is making.

I look through the stacks at the saw mill for wood that is quarter sawn, has little or no run-out, good structural integrity,  a mass, stiffness and resonance I find appealing and good color or figure. Usually there is a certain amount of balance and compromise among these various qualities when selecting wood. Trees do not produce wood to order and wood is rarely “perfect.”

I often use wood with “character flaws” as long as they will not interfere with strength, stability and sound. Some of this wood has produced very pretty dulcimers and I enjoy the challenge of figuring out how to make this kind of wood work well.

I save some of the wild and interesting pieces of wood to use as pegheads. I have made some beautiful pegheads using wood with burl, wild grain patterns, voids and knots.

After milling wood for dulcimers I end up with a lot of scrap. I have some friends who go through my scrap pile because they can use these pieces for marquetry, jewelery making and other projects.

Anything left gets slated for firewood.

Off cuts and rejected wood that often gets saved from the fireplace and becomes part of a dulcimer There Is No Bad Wood, Only Misunderstood Wood

On the other hand I regularly go through the firewood pile. I recently dug out a cedar soundboard and a cherry fretboard that were rejects. The cedar became lining strips and the cherry produced some fine brace wood after some selective cutting and trimming.

Wood is sacred. I never want to waste any.

 

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L’ÉBÉNISTERIE – A Silent Film About Woodworking (1932)

Last week Kari Hultman posted a short French silent film about woodworking on her blog, “The Village Carpenter.” If you haven’t checked out Kari’s blog you should go there very soon.

While watching this amazing film I looked around the website where it was hosted. I wished I had paid more attention during French class in high school.

I found several  interesting videos about woodworking, music, lutherie and more.

Here is a link to a silent film called “L’ÉBÉNISTERIE.”

L%C3%89B%C3%89NISTERIE A Silent Film About Woodworking 1932 LÉBÉNISTERIE   A Silent Film About Woodworking (1932)

It shows the woodworking process beginning with felling trees and ending with finished furniture. We watch an apprentice learning to use a frame saw, planes and other tools. There are shots of joinery, veneering, staining and finishing.

 Chopping down a very large tree LÉBÉNISTERIE   A Silent Film About Woodworking (1932)

 Ripping with a frame saw LÉBÉNISTERIE   A Silent Film About Woodworking (1932)

Planing LÉBÉNISTERIE   A Silent Film About Woodworking (1932)

 

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Getting Ready To Make Another Run Of Dulcimers

Here is the bench with a stack of black walnut, curly claro walnut, curly maple and some reclaimed redwood waiting to become dulcimers tops, backs and sides.

Wood resawn and patiently waiting to become the next batch of dulcimers Getting Ready To Make Another Run Of Dulcimers

And here is some vertical grain mahogany a friend gave me. He bought the plank 25 years ago! Some walnut is thrown in for flavor and color. It will become fretboards with fingerboard overlays of various woods.

Dulcimer fingerboards waiting to be born Getting Ready To Make Another Run Of Dulcimers

This is the stage of making a dulcimer that is really more akin to woodworking. There will be lots of sawdust and shavings!

 

 

Sorting Wood For The Next Batch of Dulcimers

And so it begins.

Well, it began a while ago with wood from the attic, clouds of sawdust at the bandsaw in the garage and now sorting tops, backs and sides for the next several dulcimers.

Sorting wood for dulcimers yet to be born Sorting Wood For The Next Batch of Dulcimers

Not seen in the photo are several sets of walnut and maple scattered about the floor.

The long boards were part of a gift from a friend. He showed up one day with a bunch of boards he bought 30 years ago. What a gift! One of the boards pictured looks to be sapele, the identity of the other is still a mystery. It might be curly ash. The feel and weight of it are nice and I think it would make nice backs and sides, whatever it may be.

A Board That Was Almost Too Big For The Dulcimer Shop

Today I hauled down some wood from the attic. I needed some walnut and I remembered a particular board I picked up at a local sawmill a few years back.

Once said board was found I managed to get it down from the attic via the ladder and acquired only the mildest of injuries while doing so.

Had I accomplished nothing else today I would have felt the day was a success!

I navigated the board through the shop door and everything that either the board or I knocked over during the process was unbreakable. More success!

I often mention my shop is small, what a realtor would refer to as “cozy.”

Here is this hunk of walnut showing itself off in the middle of the shop.

A walnut board that runs almost the full length of my shop A Board That Was Almost Too Big For The Dulcimer Shop

Not all of the board is usable for lutherie but I will try to get as many dulcimer sides, backs, soundboards and fingerboards out of it as possible. Often the yield from such a board is small compared to the size of the board. Wood is sacred and I try to waste as little as possible.

Notice the spray-bottle of water and mallet on the bench next to the board? Those are for taming the board; it gets a squirt of water for a mild offense and the mallet is for my protection should things really get out of hand.

Only kidding.

 

 

The Smell Of A Dulcimer In Progress

I can hear the jokes already….

But seriously, any woodworker knows that different woods have different fragrances.  ”Fragrance” is a word that often seems associated with a smell one find pleasant while “smell” is often associated  with a smell that might just be a smell, for better or for worse.

The inspiration for this post came moments ago while cutting the binding channel on a dulcimer made of Adirondack spruce and big-leaf maple with walnut linings.

Suddenly the shop smelled like chocolate!

Maybe someday Ill make a dulcimer out of a chocolate tree The Smell Of A Dulcimer In Progress

While each wood has a distinctive fragrance I had never worked that combination simultaneously; what a discovery!

If not for the heavy snow falling at the moment I would be on my way to get some chocolate!


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Dulcimers – Finding The Right Wood

I envy my friends my woodworker friends who make things other than musical instruments. Even the pickiest of them often come home from a sawmill with beautiful, usable wood. For stringed instruments the choices quickly narrow down. For most parts of a dulcimer I will only use quarter sawn wood.

quarter sawn Dulcimers   Finding The Right Wood

I generally have a hard time finding quartered wood because it is more expensive for the mill to cut. Often I may only find the few boards that came out quartered during the sawing process.

Typical sawing pattern Dulcimers   Finding The Right Wood

Once I find quartered wood I dig through the piles to find stock of usable dimensions. Often lumber will be too narrow, too short, or too thin to yield enough slices when resawing. After finding quartered lumber of usable dimensions I check the wood for run out, bang on it to get an idea of how resonant it will be, check for flaws, etc. If I’m lucky I’ll find a few pieces that meet my requirements. At that point I look for grain and figure that I find appealing.

Here’s some walnut that will soon be milled for fretboards and other parts.

 Dulcimers   Finding The Right Wood

Once it is squared up and rough sawn I let it age and work out any internal tension that may cause it to warp before bringing it to final dimensions. Usually a certain percentage of the wood, hopefully low, will not prove to be stable enough to use.

I usually do my own resawing on a 14″ bandsaw but recently these two guys, Horatio and Zebediah showed up at my door asking for work. “What kind of work do you do,” I asked. “Resawing wood the old way, the good way, the hard way,” they replied in unison, which kind of  freaked me out a bit.

Resawing lumber Dulcimers   Finding The Right Wood

It seemed that fate had stepped in. I was able to help these two joyful wanderers find suitable employment while freeing up some of my time to search for more wood!

 

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A Simple Foot Powered Jig Saw

I might have to get around to making one of these. I have a deep appreciation for simple, effective technology and this certainly looks like it fits the bill.

foot jig saw A Simple Foot Powered Jig Saw

foot jigsaw 2 A Simple Foot Powered Jig Saw


Why this jig saw was considered “less desirable for ladies’ use” is perplexing.  This was written in 1875 but it still makes no sense to me.

This plan came from “Fret Sawing and Wood Carving (1875)” available for free at the always wonderful Internet Archive.

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A Palm Full of Wood Shavings

I was joining a two piece maple dulcimer back this afternoon.

I shoot the joint with a jointer plane; a Stanley #7. The throat is set tight and I hone the blade with a back bevel which roughly gives me a 55 degree cutting angle. Having the plane set up this way lets me make very light passes and leaves a surface free of tear-out on most hardwoods.

After shooting the joint I saw this small pile of thin, fluffy maple shavings sitting on my bench. I picked them up. The sun coming through the window fell on the shavings.

palm full of shavings A Palm Full of Wood Shavings

I find so much joy in this.