Music I’d Like To Hear #32
May 21st, 2012 by Doug Berch
Lutherie Shop And Tools – Denis Diderot
May 19th, 2012 by Doug Berch
So here are some happy luthiers working in a clean and well-organized shop, making all kinds of instruments without one shaving on the floor! I can’t vouch for the accuracy of the portrayal of a busy lutherie shop but the tools shown are not only accurate but still in common use.
I found this print from Denis Diderot’s encyclopedia somewhere on-line a while ago. I thought some of you might enjoy it. Click and it gets bigger
Simple Pleasures
May 12th, 2012 by Doug Berch
Here are a few tools and some of the tasks I use them for.
This small bench hook has become a necessity for trimming binding and linings, cutting nuts and bridges to length, notching braces and planing small parts.
I use a violin maker’s finger plane and paring chisels to shape braces. The sole of the plane is a little convex in length and width and makes it easy to add a gentle sweep to the shape of braces.
My bandsaw lives in the garage and this knife has saved me trips to the bandsaw on rainy days or at times when I prefer to take a little more time and enjoy the quiet while cutting soundboards, backs and sides to profile, slicing spruce for thin braces, cutting strips of veneer, etc.
Music I’d Like To Hear #31
May 3rd, 2012 by Doug Berch
When Dulcimer Making Takes Over The House
Apr 25th, 2012 by Doug Berch
Music I’d Like To Hear #30
Apr 15th, 2012 by Doug Berch
Dulcimer Making, Resawing, And Sawdust
Apr 11th, 2012 by Doug Berch
My bandsaw lives in the garage. The garage is really more of a shack. Well, it was a shack but now it is a run down structure housing garden tools, a variety of wildlife and my funky old 14″ imported bandsaw.
This bandsaw works well enough to have not earned scorn and replacement but if it was being setup for a blind date it would be described as having “an interesting personality.”
The biggest quirk is the way raising or lowering the guidepost throws the upper guides far out of alignment. There is no adjustment to fix this problem on this particular bandsaw. I have learned to compensate for this and can usually tweak a setup very quickly before sawing.
Once set up the saw works very well. The wheels turn and the blade goes around and wood gets resawn. There is not much more I can really ask for from a bandsaw.
There are various methods for getting a bandsaw set up to produce slices of even thickness. Some people angle the fence to compensate for blade drift, some say a properly tuned bandsaw should cut straight and true without compensating the fence for blade drift.
I do whatever works for me and that seems to change from time to time. I use a 1/2″ blade with 3 teeth per inch. My fence is a piece of plywood screwed to a chunk of 2×4 held to the table with 2 clamps. I use a square to get the table, fence and blade square with each other. Sometimes the bottom of the fence needs to be shimmed with pieces of tape to get it square to the table and blade. I make a few test cuts and if there is a problem with blade drift I compensate the angle of the fence till the cuts are straight.
Then comes attention, patience, and a lot of sawdust.
I Know There Is A Dulcimer In There!
Apr 9th, 2012 by Doug Berch
This 2 inch thick quartersawn cherry has been in the attic for a few years and is ready to become soundboards, backs and sides.
This board is about 35 inches long and had some twist so I needed to get a flat surface in preparation for resawing. I used wooden shims to keep the board from rocking while it gets planed. At the far end of the bench I bridged two bench dogs with a small board to serve as a wide bench stop.
A jack plane made quick work of taking down the high spots and a jointer plane assured I was left with a flat surface.
I love hand planing. It is great exercise and it felt good to get my heart pounding while making some wood shavings.
And soon I’ll be resawing with a little help from my friends.
Before I Start On The Next Run Of Dulcimers…
Apr 3rd, 2012 by Doug Berch
Before I start on the next run of dulcimers the shop must be cleaned and organized.
The primary work surface is the workbench where everything from rough planing to final finishing takes place. By the end of a run of dulcimers the bench can get very cluttered.
Other horizontal surfaces are involved as well. Are ceilings considered horizontal surface? If not then they should be.
Luckily help has arrived and I will be back working at the bench shortly.
Coming soon is a new model inspired by a recent commission; a dulcimer with both a standard and baritone fretboard. Should be interesting and I’ll post details as the design and execution develop.
Music I’d Like To Hear #29
Mar 27th, 2012 by Doug Berch
